1. Filter presses for dewatering mineral process slurries

Filter presses for dewatering mineral process slurries

Environmental-friendly filter presses, developed and supplied by Tenova DELKOR ensure flexible operation, reliability and easy maintenance. Our filter presses are suitable for various dewatering applications, from mineral concentrates and tailings filtration, to polishing and electrolytic processes. What makes a DELKOR Filter Press (FP) unique? The fact that it boasts a heavy-duty design specific to mining applications and is fully customized according to your individual process requirements.

We do not only sell equipment - we are your global partner that can provide complete solutions for solid/liquid separation processes. Purchasing a DELKOR FP means more than just having the best available filter press technology in the market; it also means receiving the best support, covering both process and utilization, throughout the equipment’s entire life.

APPLICATIONS

We design and customize our sustainable filter presses according to your specific process requirements. Our equipment effectively cater to a range of material types ranging from coarse to very fine materials across industries including mining, aggregates, chemical, iron & steel and water treatment.

Leveraging our network of own laboratories, we are able to ensure we select and configure the right type and size of machine for your specific application.

The table below provides a brief overview of some of the applications we cover:

Mining

Non-Mining


•    Tailings (DST) applications)
•    Mineral concentrates
•    Merrill-Crowe process
•    Precipitation
•    Leaching
•    Rare earths
•    Lithium
•    Precious metals
•    Electrolytic process
•    Acid mine drainage

 


•    Fertilizer
•    Metallurgical
•    Chemical and pharmaceutical
•    Soil washing/dredging
•    Sand and gravel
•    Wastewater treatment
•    Oil and gas

 

PORTFOLIO SUMMARY

Our unique portfolio of three different filter press technologies allows us to select the machine that is best suited to your specific process application and requirements. Each typology then boasts a number of different features and optional equipment that enable us to finely tailor and customize the machine to your specific application.

In addition, each machine can be built in a variety of different material types (from carbon steel to stainless steel to high-alloyed steel grades) or coated and protected in different ways in order to ensure resistance to corrosive sludge and substances.

DELKOR OVERHEAD FILTER PRESS (FP OH) – OVERHEAD BEAM TECHNOLOGY

This heavy-duty machine is best suited to high-volume applications where one requires a reliable filter in which many plates can be installed. This is the case, for example, for tailings dewatering applications, where we have successfully delivered a number of such machines for various tailings dewatering processes - from gold to iron ore.

Main technical features:

Plate size:                                From 1,000 x 1,000 mm to 2,500 x 2,500 mm
Number of chambers:   Up to 215 plates
Operating pressure:Up to 25 bar
Opening:Fully automatic – one-by-one
DELKOR Overhead filter press beam technology
DELKOR Overhead filter press - Beam technology (DELKOR FP OH)

DELKOR SIDEBAR FILTER PRESS (FP SB) – SIDEBAR TECHNOLOGY

The sidebar technology lends itself well to smaller slurry quantities where a cost-effective machine is required or for very special applications with long filtration times. This is the case, for example, for the treatment of lithium hydroxide and copper concentrates.

Main technical features:

Plate size:From 630 x 630 mm to 1,500 x 1,500 mm
Number of chambers:           Up to 120 plates
Operating pressure:Up to 15 bar
Opening:Manual or fully automatic – one-by-one, at once or batch
DELKOR Filter press - Sidebar technology (DELKOR FP SB)
DELKOR Filter press - Sidebar technology (DELKOR FP SB)

DELKOR FAST FILTER PRESS  (FAST FP) – DELKOR PROPRIETARY PATENTED TECHNOLOGY

This machine represents a revolution within the world of pressure filtration. Rather than employing a hydraulic cylinder to open and close the plate pack, our DELKOR FP FAST machine employs two synchronized non-reversible screws, with final plate pack compression being achieved by an inflatable cushion at low pressure. This results in shorter opening and closing times, a quick filtration process and the most homogeneous distribution of pressure across the surface of the plates – this as a result of the inflatable cushion.

This machine is best suited to fast filtration processes and for high-pressure filtration and has been successfully employed in both mining and chemical applications.

Main technical features: 

Plate Size:From 1,000 x 1,000 mm to 2,000 x 2,000 mm
Number of chambers:          Up to 100 plates
Operating pressure:Up to 30 bar
Opening:Fully automatic – at once (fast opening and closing, no hydraulics)
DELKOR FP FAST – DELKOR proprietary patented technology
DELKOR FP FAST – DELKOR proprietary patented technology (DELKOR FP FAST)

OPTIONAL FEATURES

We also provide a range of optional features that can further enhance the capabilities of your machine, ensuring that it caters exactly to your specific requirements.

Your local DELKOR specialist can assist you in explaining some of the merits of these features:

  • Cloth washing:   

High pressure or low pressure. Both systems are available on all machines.

  • Cloth shaking:  

Shaking of filtration cloths at the end of each cycle for an improved removal of solids. Available on sidebar machines.

  • Drip trays:

Collection of drip water from cloth washing – improving environmental sustainability!

  • Smoke hoods:

Necessary when filtering toxic substances. In this case, the filter press is fully enclosed and does not permit the escape of harmful smoke.

  • Automatic end of filtration:                                  

A variety of different systems and sensors can be employed to detect the end of filtration (flow meter, pressure transducers, load cells etc.). Your DELKOR specialist will be able to determine the best suited to your application.

  • Sludge feeding pumps:

Sludge can be fed through a number of different pumping technologies. Your DELKOR specialist will select the most appropriate, taking into consideration the type of sludge, the working environment and the filtration process.

  • Automation:

Our machines can be completely automated with PLC programs featuring remote control, remote diagnostic and/or maintenance.

  • Cake handling:
DELKOR, together with TAKRAF, can offer a wide range of crushing/cake breaker and conveying solutions in order to handle the solid cake ejected from the filter press.

COMPLETE SOLUTIONS FOR SOLID/LIQUID SEPARATION

TAKRAF, together with DELKOR, boasts a wide portfolio of products that enable us to provide complete turnkey solutions and equipment for tailings, minerals and soil processing. Refer to the image below for a brief example of our dewatering solutions for complete Dry Stack Tailings (DST) management.

TAKRAF’s complete DST system – from start to finish
TAKRAF’s complete DST solutions – from start to finish!

HOW TO CONTACT YOUR DELKOR SPECIALIST?

For any further information regarding our competencies and capabilities in pressure filtration, please send an e-mail to: takraf.sales@tenova.com or contact an office from our contacts page.


  • Value for Money

    Value for Money

    • Increased throughput through:
      • shorter technical times
      • reduced downtime
  • Efficiency

    Efficiency

    • Increased machine availability through:
      • longer plate and cloth life
      • better edge sealing
      • lighter frame
      • simple control
      • reduced leakages
      • no fire suppression system
  • Safety

    Safety

    • Reduced leakages
    • No plate misalignment
    • No frame bending
    • Low pressure
    • Automatic misalignment detection
  • Service

    Service

    • Highly specialized technicians available on-site within 24 to 48 hours
    • Remote control
  • Digitalization

    Digitalization

    • Remote control for real-time assistance, equipment monitoring and service
  • Technical Excellence

    Technical Excellence

    • Revolutionary design which uses a mechanical screw to open/close the filter plates and a low pressure inflatable water cushion to compress the plates

Download Delkor Filter Press Brochures

References

  • Customer
    Project name
    Mondo Minerals Nickel Oy
    Finland
    2016

    DELKOR FAST FP for Fe/As removal in Finland

    The project was awarded in August 2014. It covered design, supply, fabrication, installation assistance and on-site commissioning of the equipment for the on-site plant to refine nickel concentrates into a mixed nickel cobalt hydroxide product. The plant will treat 12,000 t per year of nickel concentrate from Mondo Minerals' talc operations in Finland.

    Project figures

    Slide bar
    1,000 x 1,000
    Mixed membrane pack
    51
    50
    Internal corner
    40
    Barrel neck
    7
    yes
    yes
    yes
    yes
    76
    11 270 x 2 250 x 2 600 (length includes head piece piping)
    Dual-screw closing/locking system
    Inflatable cushion with water
    At once opening/closing
    Washing every cycles @ 4-5bar
    Movable splash panels
    Control panel with PLC and HMI

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Solid / Liquid Separation